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Calculation Tool Senergy Ai

Introduction

This tool assists you in dimensioning the motorized roller within a zone of a roller conveyor. We determine the physical requirements and check whether the Senergy Ai motorized roller is suitable in your project, and we give a recommendation of the speed code to be used.

Please note that this calculation is only a model, that cannot take into account all parameters of a real application. Therefore, the result is only a recommendation.

We cannot take the responsibility for issues that result from this calculation.

Characteristics of the zone

Information

The data entered here relate to one zone of a roller conveyor.

For more information, click the 🛈 symbol.

  • Please check this box if the application is for a pallet conveyor.

    The Senergy Ai motorized roller is not suitable for applications where the pallet has to be aligned using a flange or side guides.

  • When entering the roller diameter, consider any PU or PVC sleeve (+ 4mm).

    For tapered rollers, consider the middle diameter of the whole taper.

  • Desired conveying speed

  • The mass of the conveyed material within an individual zone.

  • The angle of inclination of the conveyor.

  • Total number of rollers within a zone including the motor roller.

  • Number of ribs on a PolyV belt.

  • Required tangential force as percentage value of the normal force of the conveyed material.

  • In some applications, an increased acceleration torque is required. By setting this tick, this is taken into account when selecting the speed code and the BOOST mode is forced.

  • Takes into account the maximum load capacity of a Senergy Ai motorized roller.

    The calculation is made by determining the load capacity of a single roller based on the between frame length of the roller and the number of rollers, that carry a single box.

  • Length of the roller between the frames (BF dimension).

  • Distance between the rollers measured from the center of the axis.

  • Length of a single box.

Result

Information

The results displayed here relate to one zone of a roller conveyor.

For more information, click the 🛈 symbol.

  • Total required torque.

  • The expected continuous electrical power consumption of an individual motor during an unaccelerated movement, including all losses.

  • The expected continuous current consumption with unaccelerated movement of the conveyed material at the desired conveying speed.

  • The recommended Speedcode of the Senergy Ai motor roller to achieve the desired speed and to achieve an optimal efficiency of the motor.

  • The recommended operation mode of the Senergy Ai motorized roller. The operation mode can be selected by the controller independently of the hardware. EQube Ai only supports ECO mode!

  • The maximum achievable acceleration of the conveyed material in the recommended operation mode.

  • The maximum achievable acceleration of the conveyed material in the corresponding operating mode. ECO+ and BOOST8 enable an increased acceleration torque. For more information, please refer to the tables below.

  • The mass that is carried by a single roller.

  • The maximum mass that can be carried by a Senergy Ai motorized roller.

Additional information

  • The rotational speed of the roller at the desired speed.

  • The torque that has to be applied for the friction of the belt.

  • The torque that has to be applied to overcome the rolling resistance of the conveyed material.

  • Required mechanical performance for a constant movement of the conveyed material on an individual zone of the roller conveyor.

  • The speed range within which the roller can be operated with the selected Speedcode and operation mode. The speed can be adjusted by the controller.

  • The maximum available continuous torque of the roller with the selected Speedcode and operation mode.

  • The maximum available acceleration torque of the roller with the selected Speedcode and operation mode.

  • The maximum available acceleration torque of the roller with the selected Speedcode in the corresponding operating mode. ECO+ and BOOST8 enable an increased acceleration torque. For more information, please refer to the tables below.

Overview performance

The following table gives an overview of the performance data of the Senergy Ai motorized roller, depending on the speed code.

Explanation

SC: Speedcode

Vmax: Maximum conveying speed [m/s] with an diameter of 50mm.

Mcont.: Maximum continuous torque [Nm]

Macc.: Maximum acceleration torque [Nm]

Senergy Ai ECO
SC Vmax Mcont. Macc. Macc.
(ECO+)
8* 0,17 5,44 9,10 12,38
10* 0,23 4,00 6,70 9,11
15 0,34 2,70 4,46 6,07
20 0,46 1,98 3,27 4,45
25 0,56 1,62 2,67 3,63
35 0,83 1,20 1,98 2,69
45 1,01 1,00 1,65 2,24
60 1,38 0,73 1,21 1,65
75 1,69 0,60 0,99 1,36
95 2,23 0,52 0,86 1,17
125 3,04 0,37 0,61 0,83
Senergy Ai BOOST
SC Vmax Mcont. Macc. Macc.
(BOOST8)
8* 0,12 11,90 16,20 18,52
10* 0,16 7,20 9,8 11,20
15 0,25 4,86 8,02 9,06
20 0,33 3,56 5,88 6,65
25 0,42 2,92 4,81 5,44
35 0,58 2,16 3,56 4,03
45 0,75 1,80 2,97 3,36
60 1,00 1.32 2,18 2,46
75 1,25 1,08 1,78 2,01
95 1,58 0,93 1,54 1,74
125 2,08 0,67 1,1 1,26

*Only available in conjunction with a 60.5mm pallet roller.

Overview load capacity

Explanation

BF: Length of the roller between the frames in mm

mmax 50,0mm: Maximum load capacity in Kg at a diameter of 50,0mm.

mm 60,5mm: Maximum load capacity in Kg at a diameter of von 60,5mm.

BF: 300 400 500 600 700 800 900 1000
mmax
⌀ 50,0: 		80 70 60 55 50 45 40 35
mmax
⌀ 60,5: 		160 160 130 130 100 100 80 80